Tape - Industrial Pressure-Sensitive Adhesive Tape | Cross-Manufacturer
부품 번호: Tape ✓ 활성| 수량 | 단가 | 합계 |
|---|---|---|
| 1 | $12.5 | $12.50 |
| 10 | $11.2 | $112.00 |
| 100 | $9.8 | $980.00 |
| 500 | $8.4 | $4,200.00 |
| 1,000 | $7.2 | $7,200.00 |
Tape 개요
What is pressure-sensitive adhesive tape? A PSA tape is a composite of a flexible backing and a permanently tacky adhesive that adheres to a substrate under light finger pressure at room temperature, requiring no solvent, water, or heat activation. PSA tapes sit within the broader adhesive bonding family alongside reactive adhesives (epoxy, cyanoacrylate), hot-melt adhesives, and contact cements, but are distinguished by their instant grab, clean removability (for some formulations), and ability to be die-stamped into precision shapes for production-line assembly. The category hierarchy is: adhesive product > pressure-sensitive adhesive > PSA tape > film/foam/cloth-backed tape.
Key features engineers typically evaluate when selecting a tape include: backing material (polyimide/Kapton, polyester/PET, PTFE, glass cloth, paper, PVC, aluminum foil), adhesive chemistry (acrylic, rubber, silicone, hot-melt), adhesive thickness, liner type (kraft paper, filmic), elongation at break, dielectric strength for electrical insulation use, and UL 746C recognition for plastics adhesion. Representative datasheets in the verified web data demonstrate the parameter set: Intertape Premium Packing Tape lists nominal thickness, tensile, adhesion, and elongation per PSTC/ASTM methods; UltraTape cleanroom tape lists backing, adhesive, thickness, 180-degree peel to steel (minimum), operating temperature, elongation at break, and tensile; 3M VHB tape documents adhesion to a broad material range, conformability, plasticizer migration resistance, and UL 746C recognition.
Typical application domains include packaging and carton sealing, electrical insulation and coil wrapping, masking during PCB conformal coating and powder coating, splicing and core-starting in paper/film converting, cleanroom particle/dust containment, automotive trim attachment, EV battery cell bonding and thermal interface, HVAC duct sealing, and medical device fixation. Application trade-offs include using silicone adhesive for high-temperature silicone-substrate bonding (>200 degrees C), acrylic for long-term UV-stable outdoor bonding, and rubber-resin for high-tack low-temperature carton sealing. The selected tape must always be verified against substrate surface energy (dyn/cm), contamination, and thermal-mechanical exposure profile before production release.
드롭인 대체품: Tape — 동일 패키지, 핀 호환. PCB 재작업이 필요한 다른 패키지 부품은 제외됩니다.
빠른 비교 도구 — 나란히 비교할 대체 부품을 선택하십시오:
3M VHB 4910
✅ 드롭인📋 참조 대체품 (카탈로그에 없음)
Tesa ACXplus 7072
✅ 드롭인📋 참조 대체품 (카탈로그에 없음)
Nitto DF2000
✅ 드롭인📋 참조 대체품 (카탈로그에 없음)
Shurtape HP Series
✅ 드롭인📋 참조 대체품 (카탈로그에 없음)
Intertape Premium Packing Tape
✅ 드롭인📋 참조 대체품 (카탈로그에 없음)
Tape 사양
| Product Category | Pressure-sensitive adhesive tape (PSA) |
| Backing Material | Polyester / polyimide / PTFE / paper / foil / cloth / foam (varies by SKU) |
| Adhesive Chemistry | Acrylic / rubber / silicone / hot-melt (varies by SKU) |
| Total Thickness Range | 0.05 mm to 1.0 mm |
| Backing Thickness Range | 0.025 mm to 0.5 mm |
| 180-Degree Peel Adhesion to Steel | 10 oz/in (low-tack) to 100+ oz/in (high-bond VHB) |
| 동작 온도 범위 | -65 C to +260 C (silicone-glass cloth upper limit) |
| Standard Widths | 1/4 in to 24 in (roll form) |
| Standard Roll Lengths | 36 yd to 1000 yd (varies by backing) |
| Liner Type | Kraft paper or filmic release liner (for die-cut variants) |
| Standards Referenced | PSTC, ASTM, UL 746C (for VHB family) |
| Mounting/Application Method | Hand-applied, dispenser-applied, or die-cut laminated |
| Storage Temperature | 15 C to 25 C (typical, manufacturer-dependent) |
Tape standard 핀 구성 가이드
Tape(standard 패키지)의 핀 구성입니다. 핀 번호, 기능, 연결 다이어그램은 제조사 데이터시트에 정의되어 있습니다. 정확한 풋프린트와 솔더링 지침은 해당 문서를 참조하십시오.
다음에 대한 상세 핀아웃 데이터 없음: Tape.
다음을 참조하십시오: 데이터시트 전체 핀 구성은 다음을 참조하십시오.
일반적인 애플리케이션
Tape 적합 용도: 6 애플리케이션s: Carton and Packaging Sealing, PCB Wave-Solder and Reflow Masking, Electrical Insulation and Coil Wrapping, Automotive Trim and EV Battery Bonding, Cleanroom Particle Containment, Medical Device Fixation and Wearables.
Carton and Packaging Sealing
Industrial PSA tape is the standard closure method for corrugated cartons in shipping, e-commerce, and warehouse fulfillment. The target tape construction provides 30-50 oz/in 180-degree peel adhesion to kraft and recycled corrugated substrates, sufficient for single-strip closure of 30 lb cartons through parcel carrier handling. BOPP film backing with hot-melt or acrylic adhesive delivers the tensile and shear strength required for the shock and vibration environment of parcel delivery, while remaining hand-tearable for end-user opening. Compared to water-activated gum tape, PSA carton tape requires no dispenser water reservoir and bonds instantly under light pressure at room temperature. For cold-chain and freezer applications, low-temperature acrylic formulations maintain adhesion down to -20 C, while rubber-resin hot-melt grades provide high initial tack at ambient. The cartridge format (1.88 in x 110 yd) is universal across handheld and machine applicators.
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PCB Wave-Solder and Reflow Masking
Polyimide (Kapton) PSA tape is the documented industry choice for masking gold fingers, through-holes, and ground planes during PCB wave-solder and selective reflow processes. The tape must withstand molten solder contact at +260 C for 5-10 seconds without adhesive residue, charring, or backing shrinkage. Polyimide backing provides this thermal endurance along with dielectric strength for ESD-safe masking of connector pads. Polyester (PET) tape serves lower-temperature reflow profiles up to +180 C at the cost of reduced thermal margin. Silicone adhesive chemistry is required to release cleanly from the PCB laminate without leaving residue that would cause solderability defects. The precision die-cut format (typically 0.5 in to 4 in widths) supports high-mix low-volume assembly where standard solder mask alone is insufficient.
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Electrical Insulation and Coil Wrapping
PSA tape with polyester, polyimide, or PTFE backing provides primary or secondary electrical insulation in transformers, solenoids, motor windings, and coil bobbin wrapping. Dielectric strength ratings of 4-10 kV per layer support insulation system requirements up to 600 V class. Acrylic adhesive offers class B (130 C) thermal endurance; silicone adhesive supports class H (180 C) and class N (200 C) insulation systems. The combination of high dielectric strength, thin profile (0.05-0.13 mm), and conformability around irregular coil geometries replaces varnish impregnation in many dry-type transformer designs. UL 746C recognition is required for plastics-adhesion applications per safety agency listings.
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Automotive Trim and EV Battery Bonding
PSA tapes replace mechanical fasteners, clips, and liquid adhesives in automotive interior trim attachment (emblem, badge, mirror, applique), exterior body-side molding, and EV battery cell-to-pack bonding and thermal interface. 3M VHB and equivalent acrylic foam tapes provide over 100 oz/in peel adhesion and conform to compound curves without lifting at temperature extremes from -40 C to +90 C. VHB tape enables hidden-bond aesthetics, vibration damping, and seal-as-bond construction that mechanical fasteners cannot match. For EV battery applications, flame-retardant acrylic foam tapes bond cell-to-module and provide compression-set resistance over the 10+ year service life. Substrate surface energy must exceed 38 dyn/cm for reliable long-term adhesion; plasma or corona treatment may be required on polypropylene substrates.
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Cleanroom Particle Containment
Cleanroom-rated PSA tapes are manufactured and packaged in ISO Class 5 (Class 100) environments to minimize particulate and ionic outgassing that would contaminate semiconductor, pharmaceutical, or biotech manufacturing. UltraTape cleanroom tape per cleanroomtape.com product specification chart documents backing adhesive, thickness, 180-degree peel to steel (minimum), operating temperature, elongation at break, and tensile. Low-outgassing acrylic chemistry and filmic or paper backing minimize NVR (non-volatile residue) and ionics (Na, K, Cl) that would corrode wafer or contaminate bioprocess surfaces. Applications include wafer handling fixture masking, ESD-safe workstation marking, glove-box sealing, and bio-process bag closure. Cleanroom tape must be lot-certified with traceable NVR/ionic data per IEST recommended practices.
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Medical Device Fixation and Wearables
Medical-grade PSA tape provides skin-contact fixation for electrodes, wound dressings, ostomy appliances, continuous glucose monitors, insulin pumps, and wearable biosensors. Hypoallergenic acrylic adhesive minimizes skin irritation over 7-14 day wear time, while breathable non-woven or film backing manages moisture vapor transmission (MVTR) to prevent maceration. 3M Micropore and generic non-woven medical tape are the dominant SKUs, with documented biocompatibility per ISO 10993. For wearable electronics, low-profile acrylic foam tape bonds rigid-flex circuits and battery packs to skin-contact substrates while allowing sweat vapor escape. Sterilization compatibility (EtO, gamma, autoclave) must be validated per the device master file before production release.
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추천 제품 요약
엔지니어링 참조 데이터: Tape — 비교, 설계 지침 및 규정 준수 정보.
선택 가이드
대체품과의 비교
| 파라미터 | 이 제품 | 3M VHB 4910 | Tesa ACXplus 7072 | Nitto DF2000 | Shurtape HP Series | Intertape Premium Packing Tape |
|---|---|---|---|---|---|---|
| Brand | Generic industrial Tape | 3M | Tesa | Nitto | Shurtape | Intertape Polymer Group |
| Package Format | Roll (standard widths) | Roll (1 in x 36 yd standard) - same | Roll (acrylic foam, standard widths) - same | Roll (double-coated foam) - same | Roll (paper-backed) - same | Roll (BOPP-backed) - same |
| 180-Degree Peel to Steel | 30-50 oz/in | 100+ oz/in | 100+ oz/in | 90 oz/in | 40 oz/in | 38 oz/in |
| Adhesive Chemistry | Acrylic / rubber / silicone | Acrylic foam | Acrylic foam | Acrylic double-coated | Rubber-resin hot-melt | Acrylic / hot-melt |
| Backing Material | Film / paper / cloth / foil | Acrylic foam | Acrylic foam | Foam carrier | Paper | BOPP film |
| Operating Temperature | -65 C to +260 C | -40 C to +90 C | -40 C to +100 C | -30 C to +80 C | -20 C to +80 C | -20 C to +80 C |
| Standards Referenced | PSTC, ASTM | PSTC, ASTM, UL 746C | PSTC, ASTM | PSTC, ASTM | PSTC, ASTM | PSTC, ASTM |
| Primary Application | Multi-purpose | Structural bonding | Structural bonding | General-purpose mounting | Carton sealing | Carton sealing |
| Unit Price Tier (1,000 qty) | $7.20 | $45-60 | $40-55 | $30-45 | $8-12 | $7-10 |
주요 차별점
- Cross-manufacturer parametric envelope documented in a single part record (vs 3M VHB 4910)
- Lower unit cost for commodity carton-sealing applications (vs 3M VHB 4910)
- Broader operating temperature window documentation (vs Shurtape HP Series)
설계 노트
Surface preparation is the single largest predictor of long-term tape bond performance. Substrate surface energy should exceed 38 dyn/cm for reliable acrylic adhesion; surfaces below this threshold (polypropylene, polyethylene, PTFE) require corona, plasma, or chemical primer treatment. Wipe substrates with isopropyl alcohol (70% IPA minimum) and allow 60 seconds flash-off before tape application. Hand pressure of 10-15 psi across the bonded area ensures full wet-out of the adhesive to the substrate surface texture.
Do not apply tape below the minimum application temperature, typically +10 C for acrylic and +0 C for rubber-resin adhesives. Cold substrate reduces wet-out and initial tack, leading to edge lift within hours. Do not stretch tape during application; pre-stretched tape relaxes over time and pulls away from the bonded joint. Avoid touching the exposed adhesive surface with fingers because skin oils contaminate the adhesive and reduce ultimate adhesion by up to 40%.
Estimate long-term operating temperature exposure including transient peaks. Acrylic adhesive softens above +90 C with progressive shear creep; silicone adhesive sustains +260 C but at higher cost. For thermal cycling applications (-40 C to +90 C automotive under-hood), confirm adhesive glass-transition temperature (Tg) is outside the cycle range to prevent fatigue failure. Per the UltraTape product specification chart, the operating temperature parameter is the steady-state rating - not the short-term peak.
규정 준수 정보
Tape is a mechanical/adhesive product, not a semiconductor. RoHS and REACH compliance vary by SKU; consult manufacturer datasheet for the specific part number. Lead-free and halogen-free refer to backing chemistry (polymer/foil/paper), not the adhesive layer. AEC-Q100 does not apply. UL 746C recognition is the relevant safety standard for plastics adhesion per 3M VHB tape documentation.
