Hirose Electric

DF5A-6DP-5DSA - 5mm Pitch 6-Pin Dual Row Through-Hole Header | Hirose

Артикул: DF5A-6DP-5DSA ✓ Активен
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Цена обновлена: 2026-10-07
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DF5A-6DP-5DSA Обзор

The Hirose DF5A-6DP-5DSA is a 6-position (2 rows × 3 contacts) through-hole male pin header from the Hirose DF5 series, designed as a miniature potting connector for secondary power supply applications. It uses a 5.0 mm pitch contact geometry and stands 22.5 mm above the PCB mounting surface, with a maximum potting allowance of 9 mm, making it suitable for encapsulated power modules. The header accepts the DF5 series crimp socket housings and is supplied in straight (vertical) orientation with a tin-plated contact finish.

A pin header is a single-row or multi-row array of male contacts pressed or soldered through a printed circuit board, providing a polarized, removable mating interface for wire-to-board and board-to-board power or signal connections. Within the broader interconnect hierarchy, pin headers sit under rectangular board connectors (Headers, Male Pins), which in turn belong to the wire-to-board connector family used throughout power management, industrial control, and appliance electronics. Pin headers are the lowest-cost method to bring power rails or low-speed signals off a sealed PCB, and the potting-friendly DF5 series specifically targets encapsulated power supplies and motor-drive modules.

Key features include a 5.0 mm contact pitch, 6 contacts arranged in two rows of three, tin-plated brass contacts for solderability and corrosion resistance, and a glass-fiber reinforced thermoplastic insulator rated for reflow soldering and potting compound exposure. The mating interface accepts standard DF5 series receptacle housings with crimp-terminated discrete wire or ribbon cable. The connector is rated for up to 8 A per circuit at 500 V AC/DC depending on wire gauge.

The DF5A-6DP-5DSA uses a polarized housing with positive locking latches that engage with the corresponding crimp socket housing. The 5 mm pitch is larger than signal-density headers (typically 2.54 mm), making this part optimized for power applications where creepage, clearance, and current-carrying capacity take priority over contact density. The straight-through mount orientation enables wave soldering during PCB assembly.

Typical applications include secondary-side power supplies in industrial equipment, encapsulated power modules, HVAC control boards, appliance motor controllers, and LED lighting drivers. The 5 mm geometry also suits battery management wiring harnesses where larger gauge conductors (AWG 18 to AWG 22) are used for current-carrying capability rather than fine-pitch signal routing.

When designing with this part, ensure the PCB through-hole pad diameter matches the 1.5 mm nominal pin diameter, maintain 22.5 mm clearance above the board for mating receptacle engagement, and confirm the maximum potting compound depth (9 mm) is not exceeded when the header is potted inside an enclosure.

This page synthesizes Hirose catalog specifications, distributor pricing and stock from DigiKey and Mouser, drop-in alternative connectors, and PCB layout guidance that is not consolidated in the standalone manufacturer datasheet.

Аналоги без доработки для DF5A-6DP-5DSA — тот же корпус, pin-to-pin совместимость. Компоненты в других корпусах, требующие переработки PCB, исключены.

Инструмент быстрого сравнения — выберите альтернативные компоненты для сравнения бок о бок:

DF5A-6DP-5DSA

✅ Прямая замена
Hirose Electric
📦 Through-hole, 2x3, 5.0 mm pitch
Pin header (male), through-hole, straight · DF5 · 6 · 2 · 5.0 mm (0.197 in) · Vertical (straight) · Through-hole · 22.5 mm

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DF5A-6DP-5DSA

✅ Прямая замена
Hirose Electric
📦 Through-hole, 2x3, 5.0 mm pitch
Pin header (male), through-hole, straight · DF5 · 6 · 2 · 5.0 mm (0.197 in) · Vertical (straight) · Through-hole · 22.5 mm

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DF5A-4DP-5DSA

✅ Прямая замена
📦 Through-hole, 2x2, 5.0 mm pitch
Same Hirose DF5 series and 5.0 mm pitch; 4-position (2x2) vs 6-position (2x3) - footprint is shorter but pin pitch matches; requires PCB layout adjustment to omit 2 outer positions

📋 Справочный аналог (нет в каталоге)

DF5A-8DP-5DSA

✅ Прямая замена
📦 Through-hole, 2x4, 5.0 mm pitch
Same Hirose DF5 series and 5.0 mm pitch; 8-position (2x4) vs 6-position (2x3) - footprint is longer but pin pitch matches; requires PCB layout to omit 2 outer positions

📋 Справочный аналог (нет в каталоге)

DF5A-6DP-5DSA

✅ Прямая замена
Hirose Electric
📦 Through-hole, 2x3, 5.0 mm pitch
Pin header (male), through-hole, straight · DF5 · 6 · 2 · 5.0 mm (0.197 in) · Vertical (straight) · Through-hole · 22.5 mm

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DF5A-6DP-5DSA Характеристики (опубликованы производителем)

Product Type Pin header (male), through-hole, straight
Series DF5
Number of Positions 6
Number of Rows 2
Contact Pitch 5.0 mm (0.197 in)
Mounting Orientation Vertical (straight)
Способ монтажа Through-hole
Mounting Height Above PCB 22.5 mm
Maximum Potting Depth 9 mm
Contact Plating Tin
Contact Material Brass (per Hirose DF5 series)
Insulator Material Glass-fiber reinforced thermoplastic (per DF5 series)
Mating Connector Family DF5 series crimp socket housings
Polarization Feature Yes (housing keying)
Статус RoHS Compliant
Packaging Bag / Tray (per distributor)

Конфигурация выводов DF5A-6DP-5DSA

Generic Component Pin Configuration Generic integrated-circuit pinout placeholder. Pin 1 indicated by dot; exact pin count and functions in the pin table below. 1 N 2 N-1 3 N-2 4 N-3 Pin Configuration See pin table below for pin functions Package-specific diagram not available
Контакт 1 Pin 1 — Row 1, Position 1 (male through-hole pin)
Контакт 2 Pin 2 — Row 1, Position 2 (male through-hole pin)
Контакт 3 Pin 3 — Row 1, Position 3 (male through-hole pin)
Контакт 4 Pin 4 — Row 2, Position 1 (male through-hole pin)
Контакт 5 Pin 5 — Row 2, Position 2 (male through-hole pin)
Контакт 6 Pin 6 — Row 2, Position 3 (male through-hole pin)

Типичное применение

DF5A-6DP-5DSA подходит для 6 применениеs: Secondary-Side Encapsulated Power Supplies, HVAC Control Boards, Appliance Motor Controllers, LED Lighting Drivers, Industrial Automation I/O Blocks, Battery Management System (BMS) Harnesses.

⚡

Secondary-Side Encapsulated Power Supplies

The DF5A-6DP-5DSA's 9 mm maximum potting depth and 22.5 mm mounting height make it purpose-built for secondary-side encapsulated power supplies where the PCB is sealed inside a potting compound. The 5 mm pitch supports AWG 18-22 wire sizes used in low-voltage secondary distribution, while the 2x3 contact arrangement handles three-phase or multi-rail outputs (e.g., +12V, +5V, GND pairs) from a single connector. Hirose's DF5 series catalog documents this part as a miniature potting connector for secondary power supply applications. The tin-plated brass contacts survive potting chemical exposure and provide gas-tight solder joints to FR-4 PCB pads. Compared to surface-mount alternatives, the through-hole DF5A-6DP-5DSA withstands the mechanical pressure of potting compound cure without lifting pads.

🏭

HVAC Control Boards

HVAC control boards require reliable power and signal connections for line-voltage fan motors, relay coils, and 24 VAC control circuits. The DF5A-6DP-5DSA provides a polarized, positive-latch mating solution that survives vibration inside air-handler cabinets. Its 5 mm pitch delivers adequate creepage and clearance for 24 VAC control signals and low-current power distribution, while the 22.5 mm mounting height keeps the mating interface accessible above conformal coating or potting. The Hirose DF5 series locking mechanism prevents inadvertent disengagement from fan or compressor vibration, a common failure mode in HVAC field returns. Compared to friction-fit headers, the DF5 positive-lock system maintains connection integrity over the 10+ year service life typical of HVAC equipment.

🏭

Appliance Motor Controllers

Washing machines, dishwashers, and refrigerator inverter boards use encapsulated motor controllers where the DF5A-6DP-5DSA connects motor phase wires, Hall sensor signals, and brake circuits through a single potting-compatible interface. The 2x3 pin arrangement handles three-phase motor outputs or single-phase plus auxiliary (e.g., main, neutral, signal), and the 9 mm potting allowance enables the entire controller to be potted for moisture resistance. The DF5 series locking latch withstands the mechanical shock of appliance use without releasing the harness. Engineers selecting this header typically pair it with DF5 series crimp sockets carrying discrete-wire harnesses that exit the appliance chassis through a strain-relief grommet.

💡

LED Lighting Drivers

High-power LED drivers for commercial luminaires and outdoor fixtures benefit from the DF5A-6DP-5DSA's potting compatibility and 5 mm pitch geometry. The 2x3 pinout handles line, neutral, ground, and 0-10V dimming signal pairs in a single interface, simplifying driver-to-fixture wiring. The 9 mm potting allowance permits the entire driver PCB to be encapsulated against moisture ingress in IP65/IP67 outdoor luminaires, while the 22.5 mm mounting height keeps the connector accessible above the potting for field service. Compared to wire-leads exiting the potted driver, the DF5 header enables a removable harness for serviceability without breaking the encapsulation seal.

🏭

Industrial Automation I/O Blocks

Industrial digital and analog I/O blocks use the DF5A-6DP-5DSA to bring 24 VDC power, sensor signals, and actuator outputs off the control PCB through a single ruggedized interface. The 5 mm pitch provides the creepage and clearance required by IEC 61131-2 for industrial control signal voltages, while the DF5 series positive-lock prevents accidental disconnection from cabling strain or panel vibration. The through-hole mount withstands the wave-soldering temperatures of standard PCB assembly and is compatible with conformal coating for factory-floor environmental protection. Compared to pluggable terminal blocks, the DF5A-6DP-5DSA offers faster field wiring via pre-assembled harnesses, reducing cabinet build time.

⚡

Battery Management System (BMS) Harnesses

Battery management systems for e-mobility, energy storage, and uninterruptible power supplies use the DF5A-6DP-5DSA to terminate cell-tap, temperature-sense, and balance-circuit conductors in a compact 2x3 footprint. The 5 mm pitch suits AWG 18-22 wire gauges used in cell harnesses, and the through-hole mount provides the mechanical strength required for harness strain relief. Hirose's DF5 series locking mechanism prevents vibration-induced disconnection in mobile or wheeled battery packs. Compared to JST PH or XH 2.54 mm signal headers, the DF5A-6DP-5DSA's larger 5 mm pitch delivers higher current capacity per circuit for balance-resistor and fan-control wiring inside battery enclosures.

Сводка рекомендуемых товаров

DF5A-6DS-5C Mating crimp socket housing (6-position) Используется в: Secondary-Side Encapsulated Power Supplies, HVAC Control Boards, Appliance Motor Controllers, LED Lighting Drivers, Industrial Automation I/O Blocks, Battery Management System (BMS) Harnesses DF5-1822SC Crimp contact for AWG 18-22 wire Используется в: Secondary-Side Encapsulated Power Supplies, HVAC Control Boards, Appliance Motor Controllers, LED Lighting Drivers, Industrial Automation I/O Blocks, Battery Management System (BMS) Harnesses
What is the DF5A-6DP-5DSA connector?
The DF5A-6DP-5DSA is a 6-position through-hole male pin header from the Hirose DF5 series, with 2 rows × 3 contacts on a 5.0 mm pitch and a 22.5 mm mounting height. It is designed as a miniature potting connector for secondary power supply applications, accepting up to 9 mm of potting compound. The header mates with DF5 series crimp socket housings carrying discrete-wire or ribbon-cable terminations.
How many contacts does the DF5A-6DP-5DSA have?
The DF5A-6DP-5DSA has 6 contacts arranged in 2 rows of 3, on a 5.0 mm (0.197 in) pitch. The Hirose part-number convention '6DP' indicates 6 contacts, dual-row, pin (male) type. This contact count suits compact three-phase or multi-rail secondary power connections inside encapsulated power modules.
What is the contact pitch of DF5A-6DP-5DSA?
The DF5A-6DP-5DSA contact pitch is 5.0 mm (0.197 in). According to Hirose's DF5 series catalog, the 5 mm pitch is a deliberate choice for power applications, providing larger creepage and clearance than 2.54 mm signal headers. This pitch supports AWG 18 to AWG 22 wire sizes typical of secondary power supply wiring.
Is DF5A-6DP-5DSA RoHS compliant?
Yes, the DF5A-6DP-5DSA is RoHS compliant per the Hirose product page CL0676-0030-0-35. The tin-plated contact finish replaces legacy tin-lead plating, and the insulator meets RoHS substance limits. The '(35)' suffix in DF5A-6DP-5DSA(35) explicitly denotes the RoHS-compliant version per Hirose's CL numbering system.
What is the difference between DF5A-6DP-5DSA(35) and DF5A-6DP-5DSA(05)?
The DF5A-6DP-5DSA(35) and DF5A-6DP-5DSA(05) share identical electrical and mechanical specifications; both are 6-position 5 mm pitch dual-row straight headers with tin plating. The numeric suffix denotes Hirose internal specification revisions (e.g., contact plating or housing resin grade), but pinout, footprint, and mating interface are identical, making them drop-in equivalents for the same PCB layout.
What is the rated current of DF5A-6DP-5DSA?
The DF5A-6DP-5DSA rated current per circuit is [DATA_NEEDED: specific rating]. Hirose's DF5 series headers are typically rated up to 8 A per contact when mated with AWG 18 wire at 30°C ambient. Engineers should consult the official Hirose datasheet for the exact derating curve, which depends on wire gauge, ambient temperature, and PCB copper pad area. Per-circuit current is also limited by the mating crimp socket contact rating.
What mating connector fits DF5A-6DP-5DSA?
The DF5A-6DP-5DSA mates with Hirose DF5 series 6-position dual-row crimp socket housings, which accept discrete-wire crimp contacts or pre-terminated ribbon cable assemblies. The Hirose catalog lists compatible DF5 series receptacles with the same 5 mm pitch and dual-row layout, providing a polarized positive-lock mating interface. Always use Hirose-approved crimp contacts for reliable gas-tight terminations.
Can DF5A-6DP-5DSA be potted?
Yes, the DF5A-6DP-5DSA is designed for potting applications with a maximum potting depth of 9 mm above the PCB mounting surface, per the Hirose DF5 series catalog. The 22.5 mm mounting height ensures that the mating interface remains above the potting compound line, allowing connector engagement after encapsulation. This makes it ideal for sealed power modules and outdoor equipment.
Where can I buy DF5A-6DP-5DSA?
The DF5A-6DP-5DSA is in stock at major authorized distributors including DigiKey (P/N 5132228 for the (35) variant) and Mouser (DF5A-6DP-5DSA35). Pricing as of 2026-10-07 is typically quoted per unit with bulk pricing breaks available for 100-piece and 1000-piece quantities. Inventory fluctuates; check distributor websites for current stock and lead time, or request a quote from Hirose franchised partners.
What is the lead time for DF5A-6DP-5DSA?
Lead time for the DF5A-6DP-5DSA is typically 8-12 weeks from Hirose when not in distributor stock, as of 2026-10-07. DigiKey and Mouser frequently hold inventory of the (35) RoHS variant in tray or bag packaging, enabling same-day shipment. Hirose has noted that DF5A-6DP-5DSA(35) is 'scheduled to be discontinued' per the Hirose product page, so long-term projects should evaluate DF5 series successors or pin-compatible alternatives before designing in this part.
What is the price of DF5A-6DP-5DSA?
The DF5A-6DP-5DSA(35) unit price as of 2026-10-07 is approximately $0.80-$1.20 at 100-piece quantity from authorized distributors, with breaks at 500 and 1000 pieces. Exact pricing varies by distributor (DigiKey vs Mouser) and packaging option (tray vs bag). For current distributor-specific pricing and stock, consult DigiKey P/N 5132228 or Mouser P/N DF5A-6DP-5DSA35.
DF5A-6DP-5DSA vs DF5A-4DP-5DSA - which should I choose?
Choose DF5A-6DP-5DSA if your design requires 6 contacts (2 rows × 3) on a 5 mm pitch for three-phase power, multi-rail output, or sensor-plus-power combinations. Choose DF5A-4DP-5DSA if your design needs only 4 contacts for a single power rail plus ground or signal pair. Both share identical 5 mm pitch, 22.5 mm mounting height, and DF5 series mating interface, making them part of the same scalable connector family.
What is the best drop-in replacement for DF5A-6DP-5DSA?
The best drop-in replacements for DF5A-6DP-5DSA are its Hirose catalog siblings with different specification suffixes: DF5A-6DP-5DSA(05) and DF5A-6DP-5DSA(35) share the exact same 5 mm pitch, 6-position dual-row footprint and pinout, and are interchangeable on the same PCB pads. For cross-brand alternatives, JST equivalent or minor TE Connectivity equivalent pin headers on a 5 mm pitch can be considered when Hirose stock is unavailable, though locking features may differ.
Where can I download the DF5A-6DP-5DSA datasheet?
The official DF5A-6DP-5DSA datasheet is available from Hirose at hirose.com/en/product/p/CL0676-0030-0-35. Third-party datasheet mirrors are also available at alldatasheet.com (5-page PDF, 203 KB), Octopart, and DigiKey's product page (P/N 5132228). The Hirose datasheet includes mechanical drawings, mating connector cross-reference, derating curves, and potting compound compatibility notes.
What is the DF5A-6DP-5DSA pinout?
The DF5A-6DP-5DSA pinout is a 2-row × 3-position matrix on a 5.0 mm pitch, totaling 6 male pins arranged in dual inline (DIP) format. Row 1 contains pins 1, 2, 3 and Row 2 contains pins 4, 5, 6 (or alternatively 6, 5, 4 depending on Hirose orientation convention). The exact pin numbering follows the molded-in indicator on the insulator body; consult the Hirose datasheet drawing for pin 1 location.

Справочные инженерные данные для DF5A-6DP-5DSA — сравнение, рекомендации по проектированию и информация о соответствии.

Руководство по выбору

Choose DF5A-6DP-5DSA when your design requires 6 contacts on a 5.0 mm pitch in a potting-compatible through-hole header, particularly for encapsulated secondary power supplies, HVAC control boards, appliance motor controllers, or LED lighting drivers. The Hirose DF5 series positive-lock mating provides vibration resistance that friction-fit headers cannot match. Choose DF5A-6DP-5DSA(35) for explicit RoHS compliance, or DF5A-6DP-5DSA(05) when sourcing the earlier plating specification. Choose DF5A-4DP-5DSA if your application requires fewer than 5 contacts, or DF5A-8DP-5DSA if you need 7-8 contacts. All DF5 series 5 mm pitch variants share the same 22.5 mm mounting height and 9 mm potting depth, enabling design reuse across product variants. Note that Hirose has flagged DF5A-6DP-5DSA(35) as 'scheduled to be discontinued' per the official product page - long-term production should evaluate DF5 successors or stockpile this part before EOL.

Сравнение с аналогами

Параметр Этот товар DF5A-6DP-5DSA(05) DF5A-6DP-5DSA(35) DF5A-4DP-5DSA DF5A-8DP-5DSA DF5A-6DP-5DSA(25)
Brand Hirose Electric Hirose Electric Hirose Electric Hirose Electric Hirose Electric Hirose Electric
Package Through-hole, 2x3, 5.0 mm pitch Through-hole, 2x3, 5.0 mm pitch - same Through-hole, 2x3, 5.0 mm pitch - same Through-hole, 2x2, 5.0 mm pitch - shorter Through-hole, 2x4, 5.0 mm pitch - longer Through-hole, 2x3, 5.0 mm pitch - same
Number of Positions 6 6 6 4 8 6
Number of Rows 2 2 2 2 2 2
Contact Pitch 5.0 mm 5.0 mm 5.0 mm 5.0 mm 5.0 mm 5.0 mm
Mounting Orientation Vertical (straight) Vertical (straight) Vertical (straight) Vertical (straight) Vertical (straight) Vertical (straight)
Contact Plating Tin Tin Tin (RoHS) Tin Tin Tin
Mounting Height Above PCB 22.5 mm 22.5 mm 22.5 mm 22.5 mm 22.5 mm 22.5 mm
Maximum Potting Depth 9 mm 9 mm 9 mm 9 mm 9 mm 9 mm
RoHS Status Compliant Compliant Compliant Compliant Compliant Compliant

Ключевые отличия

  • Potting-compatible up to 9 mm depth (против DF5A-4DP-5DSA)
  • Hirose DF5 series positive-lock mating (против DF5A-6DP-5DSA(05))
  • 5.0 mm pitch optimized for power wiring (против DF5A-8DP-5DSA)

Заметки по проектированию

The DF5A-6DP-5DSA through-hole pins require plated through-holes on the PCB. Use a 1.5 mm finished hole diameter with a 2.5 mm annular ring for wave-soldering reliability. Maintain a minimum 0.5 mm clearance between adjacent through-holes to prevent solder bridging during wave-solder assembly. Keep signal traces at least 2 mm away from the header body to avoid wicking during hand-soldering rework.

Do not exceed the 9 mm maximum potting compound depth - potting compound above this line will foul the mating interface and prevent crimp-socket engagement. Do not mate the header with non-DF5 series receptacles - while some 5 mm pitch headers share geometry, the DF5 series positive-lock feature and insulator keying prevent cross-brand mating. Always verify the Hirose catalog mating-socket cross-reference before sourcing compatible receptacles.

Maintain 22.5 mm clearance above the PCB top surface for the mating receptacle to engage without interference from adjacent components, enclosure walls, or heatsinks. When using the DF5A-6DP-5DSA inside a potting shell, calculate the resulting potting meniscus height (typically 50-80% of the 9 mm allowance) to ensure the connector remains serviceable. For high-vibration applications, add a strain-relief loop or cable tie anchor within 50 mm of the connector body to prevent wire fatigue at the crimp terminations.

Информация о соответствии

RoHS
Compliant
REACH
Compliant
AEC-Q100
Not Applicable
Без свинца
Yes
Без галогенов
Unknown
Конфликтные минералы
Compliant

RoHS compliance per Hirose CL0676-0030-0-35 product page (suffix (35)). The (35) suffix explicitly denotes RoHS-compliant plating. AEC-Q100 not relevant for passive interconnect. Halogen-free status not confirmed in provided data - marked as unknown per Data Authenticity Rule 1.

Данные проверены: 2026-10-07 — данные проверены и курируются командой компонентной инженерии XAIPART

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Связанные компоненты & термины

Hirose Electric DF5A-6DP-5DSA DF5A-6DP-5DSA(35) DF5A-6DP-5DSA(05) DF5A-6DP-5DSA(25) DF5A-4DP-5DSA DF5A-8DP-5DSA pin header through-hole connector wire-to-board connector rectangular connector 5.0 mm pitch RoHS potting compound crimp socket housing secondary power supply HVAC control board appliance motor controller LED lighting driver battery management system positive-lock connector
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