STMicroelectronics

IRF540 - 100V 22A N-Channel Power MOSFET | STMicroelectronics

部品番号: IRF540 ✓ 生産中
在庫あり 1〜3営業日以内に発送
100 V Vdss 22 A (Tc) Id 0.050 Ohm Rds(on) TO-220 (through hole) Package
開始価格 $0.55 USD / 個
MOQ: 1 |
価格更新日: 2026-10-20
ボリューム価格
数量 単価 小計
1 $1.05 $1.05
10 $0.94 $9.40
100 $0.79 $79.00
500 $0.68 $340.00
1,000 $0.55 $550.00
ℹ️ すべての価格はUSDです

IRF540 概要

The STMicroelectronics IRF540 is an N-channel power MOSFET rated 100 V drain-source voltage (VDSS), 22 A continuous drain current at Tc, and 85 W power dissipation at Tc, housed in a through-hole TO-220 package. It uses ST's avalanche-rugged technology with typical RDS(on) of 0.050 ohm and 100% avalanche testing at production.

A power MOSFET is a voltage-controlled semiconductor switch that forms the top layer of the power semiconductor hierarchy: transistor -> MOSFET -> power MOSFET -> power management. Unlike bipolar junction transistors, MOSFETs are driven by gate voltage rather than base current, giving very high input impedance, fast switching, and low drive power. This makes them the default choice for switching converters, motor drives, and load switches in modern power electronics.

Key features of the IRF540 include its 100 V avalanche-rugged drain-source rating, repetitive avalanche data specified at 100 C, low total gate charge for efficient gate driving, high current capability up to 22 A (case temperature), and a 175 C maximum operating junction temperature. The 100% avalanche test in production guarantees uniform ruggedness against inductive kickback events, an important reliability differentiator versus non-avalanche-rated devices.

Architecturally, the IRF540 family is based on a vertical power MOSFET structure optimized for the classic industry-standard IRF pinout: gate, drain, source on the TO-220 tab package. The typical 0.050 ohm on-resistance limits conduction loss to roughly 12 W at a 22 A continuous load (estimated: I^2 x R = 22 A squared x 0.050 ohm), while the low gate charge reduces switching losses in PWM converters operating at tens to hundreds of kilohertz.

Typical applications include DC-DC converter switching stages, DC motor speed control and H-bridges, inverter and UPS output stages, and general-purpose high-current load switches. The 100 V rating comfortably covers 12 V, 24 V, and 48 V industrial buses with ample transient headroom, which is why the IRF540 remains a workhorse in both hobbyist and industrial designs.

Design-wise, drive the gate with at least 10 V for full enhancement and lowest RDS(on); logic-level drive at 5 V will substantially increase on-resistance. Always verify thermal margins with proper heatsinking, since the TO-220 package requires an effective thermal path at multi-watt dissipation.

This page synthesizes cross-manufacturer drop-in alternatives, parametric comparison data, and practical design notes beyond what a single datasheet provides, saving engineers cross-referencing time.

ドロップイン代替品: IRF540 — 同一パッケージでピン互換。PCBの作り直しが必要な異なるパッケージの部品は除外されています。

このシリーズのバリエーション

同一シリーズでドロップイン互換のモデル: IRF540 (同一形状・フットプリント) — 相違点: Mounting Type, Package, RoHS Status, Technology.

Infineon
Mounting Type: Surface Mount
Package: D2PAK (TO-263), surface mount
RoHS Status: Compliant (Pb-free)
比較対象 IRF540 →

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IRF540NSTRLPBF

✅ ドロップイン ⚠️ 仕様未検証
Infineon
📦 TO-220
N-Channel MOSFET · HEXFET (IR MOSFET) · 100 V · 33 A · 110 A (per datasheet pulse curve) · 44 mOhm · 2.0 V to 4.0 V · 47.3 nC (typical)

✓ 在庫あり

$0.74 / 個

データシートを見る →

IRF540PBF

✅ ドロップイン
📦 TO-220AB
identical 100 V N-channel, higher 28 A (Tc) and 150 W (Tc) ratings, lead-free plating

📋 参考代替品(カタログ未掲載)

IRF540NLPBF

✅ ドロップイン
📦 TO-220AB
same footprint, lead-free variant compared in parametric tables with IRF540 family (see lisleapex comparison)

📋 参考代替品(カタログ未掲載)

IRF540

✅ ドロップイン
STMicroelectronics
📦 TO-220
N-Channel Enhancement Mode MOSFET · 100 V · 22 A (Tc) · 85 W (Tc) · 0.050 Ohm · 77 mOhm (family typ.) · -55C to +175C

✓ 在庫あり

$0.55 / 個

データシートを見る →

IRF540

✅ ドロップイン
STMicroelectronics
📦 TO-220
N-Channel Enhancement Mode MOSFET · 100 V · 22 A (Tc) · 85 W (Tc) · 0.050 Ohm · 77 mOhm (family typ.) · -55C to +175C

✓ 在庫あり

$0.55 / 個

データシートを見る →

IRF540 最大定格&電気的特性

FET Type N-Channel Enhancement Mode MOSFET
Drain-Source Voltage (VDSS) 100 V
Continuous Drain Current (ID) 22 A (Tc)
Power Dissipation (PD) 85 W (Tc)
RDS(on) Typical 0.050 Ohm
RDS(on) Maximum at 10 V Gate Drive 77 mOhm (family typ.)
動作接合温度 -55C to +175C
Avalanche Rating Repetitive avalanche rated, 100% avalanche tested, data at 100C
パッケージ TO-220 (through hole)
実装タイプ Through Hole
Configuration Single
Technology Avalanche-rugged power MOSFET
RoHS ステータス unknown
Gate Drive Recommendation 10 V for full enhancement

IRF540 ピン構成

TO-220 Package Pinout Diagram TO-220 3-pin vertical mount with tab, JEDEC. 1 2 3 TO-220
ピン 1 G — Gate - control terminal, drive with 10 V for full enhancement
ピン 2 D — Drain - connected to metal mounting tab
ピン 3 S — Source - return terminal, referenced to gate drive

主な用途

IRF540 の用途: 6 件s: DC-DC Converter Switching Stage, DC Motor Speed Control and H-Bridges, Inverter and UPS Output Stages, High-Current Load Switches and Power Distribution, Solar Charge Controllers and Battery Management, Audio Amplifier and Class-D Output Stages.

⚡

DC-DC Converter Switching Stage

The IRF540 serves as the main switching element in buck, boost, and forward converters on 24 V and 48 V industrial buses, where its 100 V VDSS rating provides ample margin against voltage spikes. Its typical 0.050 ohm RDS(on) keeps conduction losses low at multi-ampere loads, and the low total gate charge permits efficient switching at PWM frequencies from 20 kHz to a few hundred kilohertz. Placed between the input bus and the power transformer or inductor with a 10 V to 12 V gate drive, the device adds minimal loss; the main design trade-off is switching loss, which rises linearly with frequency, so gate-drive strength and layout inductance must be minimized to preserve efficiency at the upper frequency range.

🏭

DC Motor Speed Control and H-Bridges

In PWM motor drives and H-bridge stages, the IRF540's avalanche-rugged 100 V rating absorbs the inductive kickback generated by motor windings during commutation, and every unit is 100% avalanche tested for repeatable ruggedness. The 22 A (Tc) continuous current capability covers most fractional-horsepower 12 V to 48 V motors. Body diodes provide a freewheeling path, though adding external Schottky diodes reduces reverse-recovery losses at high PWM frequency. The key performance consideration is gate drive: use a dedicated MOSFET driver at 10 V to ensure the device fully enhances, otherwise RDS(on) rises sharply and the TO-220 package can overheat under locked-rotor or stall current conditions.

🔌

Inverter and UPS Output Stages

The IRF540 is a proven choice for push-pull and full-bridge output stages in low-power inverters and uninterruptible power supplies operating from 24 V or 48 V battery banks. Its 100 V blocking rating handles the reflected voltage in transformer-coupled topologies, while 0.050 ohm typical on-resistance minimizes conduction loss during each half cycle, directly improving conversion efficiency and battery runtime. Devices must be paralleled with individual gate resistors to force current sharing. Because switching occurs at line-frequency or a few tens of kilohertz, switching loss is modest, and the dominant thermal concern is conduction dissipation, which the TO-220 package on a modest heatsink handles comfortably at 175C maximum junction temperature.

🔧

High-Current Load Switches and Power Distribution

As an electronic load switch, the IRF540 switches 10 A to 20 A rails in test equipment, industrial controllers, and battery systems. Its through-hole TO-220 format simplifies mechanical mounting on chassis or heatsink surfaces, and the 175C maximum junction temperature gives generous thermal margin in enclosed equipment. In soft-start applications, ramping the gate voltage with an RC network limits inrush current into downstream bulk capacitors, keeping the device within its safe operating area. The main pitfall is partial enhancement from logic-level drive: below about 8 V gate-source voltage, on-resistance rises well above the specified 50 mOhm, so a driver stage or charge pump is required when the control rail is 5 V or lower.

🧩

Solar Charge Controllers and Battery Management

In solar charge controllers, the IRF540 acts as the series or shunt switching element between the panel input and the battery bus. Its 100 V VDSS rating accommodates open-circuit panel voltages of 60 V to 75 V cold-condition systems with margin, and avalanche ruggedness protects against transient events from lightning-induced surges or load dumps. Low RDS(on) is critical here because the switch conducts continuously for hours: at a 15 A charge current, estimated conduction loss is about 11 W (15 A squared x 0.050 ohm), requiring heatsinking, while a lower-loss IRF540N substitute nearly halves that figure. Synchronous rectification configurations use a second IRF540 to replace the blocking diode, recovering several percent of charge efficiency.

🎧

Audio Amplifier and Class-D Output Stages

The IRF540 is used in Class-D audio amplifier output bridges and in linear audio amplifier power-switching and protection circuits. In Class-D half-bridge stages running at 200 kHz to 500 kHz from a plus/minus 50 V rail, its 100 V rating and moderate gate charge allow hard-switched operation with acceptable losses, and the 175C junction rating provides robustness against musical-signal thermal peaks. Complementary pairs are formed with P-channel equivalents such as the IRF9540. The key performance trade-off is dead-time management: too little dead time causes shoot-through conduction losses due to body-diode reverse recovery, so gate-drive timing must be carefully controlled with a dedicated Class-D modulator or driver stage.

What are the key specifications of the IRF540 MOSFET?
The IRF540 is an N-channel power MOSFET with a 100 V drain-source rating, 22 A continuous drain current at case temperature, 85 W power dissipation at Tc, and typical RDS(on) of 0.050 ohm in a through-hole TO-220 package. According to the STMicroelectronics datasheet, it uses avalanche-rugged technology with 100% avalanche testing and repetitive avalanche data specified at 100C, with a maximum junction temperature of 175C.
What is the maximum drain-source voltage of IRF540?
The IRF540 has a maximum drain-source voltage (VDSS) of 100 V. This rating makes it suitable for 12 V, 24 V, and 48 V DC bus systems with generous transient headroom. According to the STMicroelectronics datasheet, the device is also avalanche-rugged, meaning it can absorb repetitive inductive energy events without failure, and every production unit is 100% avalanche tested.
What is the RDS(on) of the IRF540?
The IRF540 has a typical RDS(on) of 0.050 ohm (50 mOhm). Cross-source data lists a 77 mOhm family maximum at 10 V gate drive. Conduction loss is roughly I-squared times RDS(on): at 10 A continuous drain current that is about 5 W (estimated from 10 A squared x 0.050 ohm), which requires adequate heatsinking in the TO-220 package. Always drive the gate to at least 10 V to achieve the specified on-resistance.
What is the difference between IRF540 and IRF540N?
The IRF540N is the newer-generation replacement with a significantly lower on-resistance (about 44 mOhm max versus the IRF540's 77 mOhm family max) in the same TO-220 package with the identical gate-drain-source pinout. The IRF540N therefore runs cooler and switches more efficiently at the same load. For new designs the IRF540N is preferred; the IRF540 remains popular for repairs, legacy BOMs, and cost-sensitive designs.
What is the best drop-in replacement for IRF540?
The best drop-in replacement for the IRF540 is the Vishay IRF540PBF, which is the lead-free version of the identical part with the same 100 V, 28 A (Tc), 150 W (Tc) TO-220AB ratings and pin-compatible pinout. The STMicroelectronics IRF540N is also pin-to-pin compatible in TO-220 with improved 44 mOhm on-resistance. According to DigiKey cross-reference data, these parts are parametrically interchangeable on the same PCB footprint.
Can the IRF540PBF replace the IRF540?
Yes, the Vishay Siliconix IRF540PBF can directly replace the IRF540. It carries the same 100 V VDSS and TO-220AB package with the same gate-drain-source pin order, and it is the RoHS lead-free (PBF = lead-free) variant. Equivalent cross-reference listings on el-component.com and DigiKey explicitly list the IRF540PBF as the replacement for the IRF540 and vice versa. Note that the Vishay part is rated 28 A / 150 W at Tc, slightly higher than the STMicroelectronics IRF540 rating.
Where to download the IRF540 datasheet PDF?
The IRF540 datasheet PDF is available from multiple manufacturers because the part is produced by several vendors. STMicroelectronics and Vishay datasheets can be found via their official sites (the Vishay PDF is at vishay.com/docs/91021/irf540.pdf), and aggregator sites such as alldatasheet.com host the STMicroelectronics and NXP Semiconductors versions. Always use the datasheet from the manufacturer of your specific purchased part, since current and on-resistance ratings differ slightly between vendors.
What is the IRF540 pinout?
The IRF540 in the TO-220 package uses the industry-standard pinout: pin 1 is the Gate, pin 2 is the Drain (also connected to the metal tab), and pin 3 is the Source. This gate-drain-source order is shared by the IRF540N, IRF540PBF, and virtually all IRF-series TO-220 MOSFETs, which is why cross-brand IRF540 substitutes are pin-to-pin drop-in compatible without PCB changes.
Does the IRF540 need a heatsink?
At high continuous currents the IRF540 needs a heatsink. Estimated: at 10 A load with 50 mOhm on-resistance, conduction dissipation is about 5 W, and the TO-220 junction-to-case thermal resistance of roughly 1 to 2 C/W plus heatsink thermal resistance must keep the junction below the 175C maximum. Without a heatsink, safe free-air dissipation is only about 1 to 2 W. For PWM switching applications, add switching-loss margin and use thermal paste with proper mounting torque.
Can the IRF540 be driven directly from a microcontroller?
No, not optimally. The IRF540 is a standard (not logic-level) MOSFET that needs about 10 V of gate drive to reach its specified 50 mOhm RDS(on). A 5 V or 3.3 V microcontroller GPIO will partially enhance the device, causing high on-resistance, excessive heat, and possible failure at load. Use a gate driver IC or a logic-level MOSFET such as the IRL540 series instead when driving directly from MCU logic.
Is the IRF540 suitable for PWM motor control?
Yes, the IRF540 is well suited for PWM motor control at 12 V to 48 V bus voltages. Its 100 V avalanche-rugged rating absorbs inductive kickback from motor windings, and its low gate charge supports PWM frequencies in the tens of kilohertz with modest gate-drive losses. Include a flyback path (body diode or external Schottky), keep gate loop inductance low with short traces, and use a dedicated gate driver with 10 V to 12 V drive for lowest conduction losses.
What is the price of IRF540?
The IRF540 is a low-cost commodity MOSFET, typically priced around 1 USD at quantity one from authorized distributors such as DigiKey and Mouser, dropping to well under 1 USD at 100-piece quantities. Pricing on this page is as of 2026-10-21 and reflects typical distributor levels; exact pricing varies by manufacturer variant (STMicroelectronics, Vishay, Infineon) and packaging (tube versus tape and reel). Request a quote for volume pricing above 1000 units.
Where to buy IRF540 online?
The IRF540 is stocked by authorized distributors including DigiKey, which lists the STMicroelectronics IRF540 (100 V, 22 A, TO-220, through hole) with same-day shipping, and Mouser. XAIPART also supplies the IRF540 and its cross-brand equivalents with quote-based ordering. Because the part is produced by multiple vendors, confirm the manufacturer suffix on your purchase order matches your BOM, and prefer lead-free PBF variants for RoHS-required assemblies.
Is the IRF540 the same as IRF540PBF?
Functionally yes, the IRF540PBF is the same die and package as the IRF540 with the addition of lead-free (Pb-free) plating, denoted by the PBF suffix. Both are 100 V N-channel MOSFETs in TO-220/TO-220AB with identical pinout and essentially identical electrical ratings. The PBF version is the correct choice for RoHS-compliant new designs; legacy IRF540 stock may have leaded finishes and should be reserved for exempt applications or repairs.
What is the best Vishay equivalent for the IRF540?
The best Vishay equivalent for the IRF540 is the Vishay Siliconix IRF540PBF, a pin-to-pin compatible TO-220AB drop-in replacement rated 100 V and 28 A at Tc with 150 W dissipation, actually exceeding the STMicroelectronics IRF540 ratings. According to DigiKey, it ships in through-hole format with the same gate-drain-source pinout. For surface-mount designs, Vishay also offers related IRF540 variants, but only the TO-220AB IRF540PBF is a true same-footprint drop-in for the through-hole IRF540.
When should I choose IRF540 over IRF530 or IRF510?
Choose the IRF540 when your bus voltage approaches or exceeds 60 V or your load current exceeds 14 A, since the IRF530 (100 V class, about 14 A) and IRF510 (100 V, about 5.6 A) offer lower current capability. For 12 V or 24 V systems under 10 A, the smaller IRF530 or IRF510 cost less and switch faster due to lower gate charge. The IRF540 is the right choice for the highest-power tier within this classic 100 V TO-220 family.

エンジニアリング参考データ: IRF540 — 比較、設計ガイダンス、コンプライアンス情報。

選定ガイド

Choose the STMicroelectronics IRF540 when you need a multi-sourced, through-hole 100 V N-channel MOSFET for repairs, legacy BOMs, or designs where the classic IRF pinout and wide vendor availability matter more than lowest conduction loss. Choose the Vishay IRF540PBF when RoHS/lead-free compliance is mandatory - it is the same pinout with 28 A / 150 W ratings and lead-free plating. Choose the IRF540N for new designs: it is pin-to-pin compatible in TO-220 with roughly 44 mOhm on-resistance, halving conduction heat in the same footprint. Choose the IRF530 or IRF510 when bus voltage is under 60 V and load current is under 14 A or 5.6 A respectively, saving cost and gate charge. All listed alternatives drop into the same TO-220 land pattern without PCB rework.

代替品との比較

パラメータ この製品 IRF540N (ST) IRF540PBF (Vishay) IRF540 (Infineon)
Package TO-220 (through hole) TO-220 - same TO-220AB - same TO-220 - same
Brand STMicroelectronics STMicroelectronics Vishay Intertechnology Infineon (legacy International Rectifier)
Drain-Source Voltage (VDSS) 100 V 100 V 100 V 100 V
RDS(on) 0.050 Ohm typical approx. 44 mOhm max (lower loss) 77 mOhm max approx. 77 mOhm max
Lead-Free / RoHS unknown lead-free variant available Yes (PBF = lead-free) lead-free variant available
Avalanche Ruggedness Repetitive avalanche rated, 100% tested avalanche rated repetitive avalanche rated repetitive avalanche rated

主な差別化要因

  • Proven legacy availability across multiple manufacturers (vs IRF540N (STMicroelectronics))
  • 100% avalanche tested in production (vs IRF540PBF (Vishay Intertechnology))
  • Higher on-resistance than newer generation (vs IRF540N (STMicroelectronics))

設計ノート

Drive the gate to 10 V minimum. The IRF540 is a standard-threshold MOSFET: at 5 V VGS the channel is only partially enhanced, RDS(on) can rise several times above the specified 0.050 ohm typical, and the device may enter thermal runaway under load. Estimated: at 15 A with degraded on-resistance of 0.2 ohm, dissipation reaches 45 W - far beyond free-air TO-220 capability. Use a dedicated gate driver (e.g., a totem-pole or driver IC) with a 10 V to 12 V rail and place a 10 to 22 ohm gate resistor to damp ringing.

Size the heatsink from the conduction loss estimate: P = ID squared x RDS(on). Estimated: 10 A continuous gives 5 W; with a typical TO-220 junction-to-case resistance near 1 to 2 C/W plus heatsink-to-ambient resistance, choose a heatsink keeping junction below 125C for reliability margin against the 175C maximum. Use thermal paste and correct mounting torque (TO-220 typical 0.6 to 0.9 N-m) - a dry or over-torqued mount can double the effective thermal resistance.

Keep the gate drive loop short: route the driver output, gate resistor, source, and driver ground as a tight loop to minimize parasitic inductance, which causes gate ringing and spurious turn-on at high dV/dt. Add a low-impedance gate-source pull-down resistor (10 kOhm) so the MOSFET cannot float on during controller startup or when the driver is in high-impedance. In bridge topologies, verify dead time with an oscilloscope to prevent shoot-through through the body diode reverse recovery.

Do not rely on the intrinsic body diode for high-frequency freewheeling: its reverse recovery charge causes loss spikes and EMI at PWM rates above roughly 50 kHz - add an external Schottky in parallel for hard-switched bridges. Also verify the purchased variant's manufacturer: ratings differ between the STMicroelectronics IRF540 (22 A / 85 W) and the Vishay IRF540PBF (28 A / 150 W); always derate from the datasheet of the actual vendor on your BOM.

コンプライアンス情報

RoHS
Unknown
REACH
Unknown
AEC-Q100
Not Applicable
鉛フリー
Unknown
ハロゲンフリー
Unknown
紛争鉱物
Unknown

RoHS status of the base IRF540 ordering code is not stated in the provided data; the Vishay IRF540PBF variant is explicitly lead-free (PBF suffix). Choose PBF/RoHS-suffixed order codes for compliant assemblies.

データ検証日: 2026-10-21 — データはXAIPARTの部品エンジニアリングチームによって検証・管理されています

関連検索

IRF540 datasheet IRF540 MOSFET 100V 22A TO-220 STMicroelectronics IRF540 IRF540 vs IRF540N difference IRF540 drop-in replacement equivalent IRF540PBF Vishay pin compatible IRF540 pinout gate drain source IRF540 price buy online IRF540 motor control PWM circuit does IRF540 need heatsink at 10A best Vishay equivalent for IRF540 IRF540 solar charge controller MOSFET

関連部品&用語

STMicroelectronics IRF540 IRF540N IRF540PBF Vishay Intertechnology Infineon NXP Semiconductors International Rectifier N-channel power MOSFET HEXFET TO-220 TO-220AB through-hole package RDS(on) VDSS gate charge avalanche ruggedness repetitive avalanche rating PWM motor control DC-DC converter solar charge controller Class-D amplifier H-bridge
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