Vishay Intertechnology

BAT41-TR - 100V 100mA Schottky Diode DO-35 | Vishay

MPN: BAT41-TR βœ“ Active
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100 V Vdss 100 mA Id DO-204AH (DO-35) glass axial Package
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Price updated: 2026-09-13
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1 $0.18 $0.18
10 $0.14 $1.40
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500 $0.06 $30.00
1,000 $0.045 $45.00
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BAT41-TR Overview

The Vishay BAT41-TR is a 100 V, 100 mA small-signal Schottky barrier diode with a low forward voltage drop of 450 mV maximum and a 750 mA peak surge current rating, packaged in the through-hole DO-204AH (DO-35) glass axial package supplied on tape and reel.

A small-signal Schottky diode is a two-terminal semiconductor rectifier that uses a metal-to-silicon junction instead of a PN junction. Because majority-carrier conduction dominates, Schottky diodes exhibit a lower turn-on voltage and essentially zero reverse recovery time compared with standard silicon rectifier diodes, placing them high in the diode hierarchy: signal diode -> rectifier diode -> semiconductor discrete component. They are fundamental building blocks for switching-mode circuits, protection networks, and signal detection stages.

The BAT41 series from Vishay General Semiconductor - Diodes Division features a low turn-on voltage combined with a high breakdown voltage, an unusual and valuable combination since most low-VF Schottky devices are limited to 40 V to 60 V ratings. The die is protected by a PN junction guard ring against excessive voltages such as electrostatic discharge (ESD), improving ruggedness in assembly and field conditions. Extremely fast switching with low forward and reverse recovery times makes the device specially suited for switching-mode operation with low IR losses.

The metallurgical metal-semiconductor junction construction delivers a low junction capacitance, which supports high-frequency rectification, detector, and clipping/clamping functions. The glass DO-35 body provides a hermetic seal with good long-term stability, a benefit over plastic SMD alternatives in moisture-sensitive environments.

Typical applications include small-signal rectification and switching in audio equipment (guitar pedals frequently use BAT41 diodes for clipping and switching stages), reverse-polarity protection of low-current supply rails, ESD and overvoltage clamping in sensitive analog nodes, and detector circuits in RF front ends.

When designing with the BAT41-TR, keep the average forward current below the 100 mA rating and account for the relatively high reverse leakage of Schottky junctions at elevated temperature, which can affect bias points in precision analog circuits.

This page synthesizes verified distributor data, drop-in alternative analysis, and practical design notes not found in the manufacturer datasheet.

Drop-in alternatives for BAT41-TR β€” same package, pin-to-pin compatible. Different-package parts requiring PCB rework are excluded.

Quick Comparison Tool β€” Select alternative parts for side-by-side comparison:

BAT41-E3/TR

βœ… Drop-In ⚠️ 参数待ιͺŒθ―
πŸ“¦ DO-204AH (DO-35)
same DO-35 package and identical 100 V / 100 mA / 450 mV die; -E3/TR suffix denotes the RoHS tape-and-reel orderable variant, pin-to-pin compatible

πŸ“‹ Reference alternative (not in catalog)

BAT41-V

βœ… Drop-In ⚠️ 参数待ιͺŒθ―
πŸ“¦ DO-204AH (DO-35)
same DO-35 package and pinout; automotive AEC-Q101 qualified variant with tightened process qualification, same 100 V / 100 mA electrical ratings

πŸ“‹ Reference alternative (not in catalog)

BAT41-TR Maximum Ratings & Electrical Characteristics

Diode Type Small Signal Schottky
Repetitive Reverse Voltage (VRRM) 100 V
Average Forward Current (IF(AV)) 100 mA
Forward Voltage (VF) Max 450 mV
Peak Forward Surge Current (IFSM) 750 mA
Technology Metal-to-silicon Schottky barrier with PN junction guard ring
Switching Characteristic Extremely fast switching, low forward and reverse recovery times
Mounting Type Through Hole
Package DO-204AH (DO-35) glass axial
Pin Count 2
Configuration Single diode
ESD Protection PN junction guard ring against excessive voltage / ESD
Qualification AEC-Q101 qualified version available (part number on request)
Packaging Tape & Reel (-TR suffix)

BAT41-TR Pin Configuration

Axial Lead Package Pinout Diagram Axial lead through-hole resistor, DIN 0204, 3.6mm body, 7.62mm pitch. Axial
Pin 1 Anode β€” Positive terminal of the Schottky junction (unbanded end)
Pin 2 Cathode β€” Terminal marked by the band; current exits here during forward conduction

Typical Applications

BAT41-TR is suitable for 6 applications: Audio Pedal Clipping and Switching, Reverse-Polarity and Battery Protection, Small-Signal Switching and Clamp Networks, RF Detector and Envelope Detection, Industrial Panel and Relay Circuit Protection, OR-ing and Rail Steering of Auxiliary Supplies.

🎧

Audio Pedal Clipping and Switching

The BAT41-TR is a staple in guitar effects pedals, where Schottky diodes define the clipping character of overdrive, distortion, and reverb circuits. Its 450 mV maximum forward voltage clips the audio signal earlier and more gently than the roughly 1 V turn-on of a 1N4148, producing a softer, more compressed tone that many pedal designers specifically target. Because the metal-semiconductor junction has negligible reverse recovery, the diode does not inject switching artifacts into the audio band. Hobbyist and professional pedal communities consistently specify BAT41 for clipping stages and for diode-switched signal routing (e.g., reverb enable networks), where the 100 V reverse rating gives ample margin over pedal supply rails of 9 V to 18 V. The DO-35 glass body suits hand assembly and point-to-point wiring typical of pedal building.

πŸ”‹

Reverse-Polarity and Battery Protection

In battery-powered and portable equipment, the BAT41-TR provides low-loss reverse-polarity protection for supply rails drawing under 100 mA. Its 100 V repetitive reverse rating comfortably withstands accidental battery reversal even in 24 V industrial signaling loops, while the 450 mV forward voltage preserves most of the supply headroom, an important factor for 5 V and 3.3 V analog circuits. Compared with a series silicon PN diode that sacrifices up to 1 V, the Schottky junction roughly halves the wasted voltage. The PN junction guard ring adds ESD robustness during connector handling and field battery swaps. Designers should account for elevated reverse leakage at high ambient temperature, since Schottky leakage doubles roughly every 10 C, which can matter in sleep-current budgets of battery devices.

πŸ”§

Small-Signal Switching and Clamp Networks

The BAT41-TR excels in general-purpose switching-mode circuits and voltage clamps where speed and low IR losses matter more than current capacity. Vishay characterizes the device as extremely fast with low forward and reverse recovery times, making it specially suited for switching-mode operation, per the datasheet. Typical uses include clamping sensitive analog inputs to supply rails, steering signals in sample-and-hold and peak-detector networks, and steering charge in discrete charge pumps below 100 mA. The 100 V rating allows clamping on industrial 24 V rails with margin. Because the junction capacitance is small, the diode adds minimal loading to high-impedance nodes, preserving signal integrity in detector and envelope-follower stages.

🌐

RF Detector and Envelope Detection

With its low turn-on voltage of 450 mV and small junction capacitance, the BAT41-TR functions as a detector diode in RF front ends, envelope detectors, and signal-strength meters for frequencies up to the hundreds of megahertz region where package parasitics permit. The low forward voltage means weaker signals can overcome the conduction threshold, improving detection sensitivity relative to silicon PN diodes. Vishay specifically markets the device for switching-mode operation with low IR losses, and the guard-ring structure stabilizes the junction against ESD transients picked up by antennas. In practice the diode is used with an RC load network to extract the envelope of modulated carriers in receiver AGC loops and inexpensive RF power meters.

🏭

Industrial Panel and Relay Circuit Protection

In industrial control panels, the BAT41-TR protects logic-level inputs from 24 V loop overvoltages and provides freewheeling paths for small relays and coils where the coil current stays within the 100 mA rating. The 100 V repetitive reverse voltage covers transients on 24 V industrial signaling systems, and the glass DO-35 package tolerates panel environments with temperature and humidity better than unsealed plastic packages. The extremely fast switching with low reverse recovery makes the diode suitable as a freewheeling element in low-side switching circuits driven by logic transistors, reducing turn-off voltage spikes. For higher-current solenoids, the device should be paired with a larger rectifier rather than used alone.

⚑

OR-ing and Rail Steering of Auxiliary Supplies

The BAT41-TR steers current between redundant low-power supplies or between a backup battery and the main rail in systems drawing less than 100 mA per branch. Its 450 mV forward voltage reduces the droop compared with a series PN diode, and the 100 V rating permits use on higher-voltage auxiliary buses such as 48 V telecom sensing rails with derating. Because the part has negligible reverse recovery, switchover transients generate minimal reverse-current spikes, which simplifies decoupling. Designers should verify thermal behavior: with 100 mA continuous current the diode dissipates roughly 45 mW, well within the DO-35 capability, but multiple parallel diodes are not recommended for current sharing because VF mismatch prevents even distribution.

Recommended Products Summary

TL072 Op-amp driving the clipping stage Used in: Audio Pedal Clipping and Switching 1N4148 Higher-VF silicon diode for tone comparison/blending Used in: Audio Pedal Clipping and Switching, Reverse-Polarity and Battery Protection, Small-Signal Switching and Clamp Networks TPS7A4701RGWR Texas Instruments Used in: Reverse-Polarity and Battery Protection, Reverse-Polarity and Battery Protection, OR-ing and Rail Steering of Auxiliary Supplies, OR-ing and Rail Steering of Auxiliary Supplies OPA1678 Low-distortion op-amp in detector stage Used in: Small-Signal Switching and Clamp Networks 1N5711 STMicroelectronics Used in: RF Detector and Envelope Detection LM358 Buffer amplifier for detector output Used in: RF Detector and Envelope Detection IRFR120NTRPBF Infineon Used in: Industrial Panel and Relay Circuit Protection IRLZ34NSTRLPBF Infineon Used in: Industrial Panel and Relay Circuit Protection IRLR7843TRPBF Infineon Used in: OR-ing and Rail Steering of Auxiliary Supplies
What is the BAT41-TR diode and what are its key specifications?
The BAT41-TR is a Vishay General Semiconductor small-signal Schottky barrier diode rated for 100 V repetitive reverse voltage, 100 mA average forward current, and 750 mA peak forward surge current, with a maximum forward voltage of 450 mV. It comes in a through-hole DO-204AH (DO-35) glass axial package and is supplied on tape and reel. According to the Vishay datasheet, the device uses a PN junction guard ring for protection against ESD and excessive voltage.
What is the maximum forward voltage of the BAT41-TR?
The maximum forward voltage (VF) of the BAT41-TR is 450 mV under specified test conditions, according to the Vishay datasheet. This low turn-on voltage is the defining advantage of the Schottky metal-silicon junction and is roughly half the VF of a standard silicon PN diode such as the 1N4148, reducing conduction losses and signal clipping thresholds in low-level signal circuits.
Can the BAT41-TR be used for audio pedal clipping circuits?
Yes, the BAT41-TR is a very popular choice for guitar pedal clipping, switching, and protection circuits because its low forward voltage of 450 mV and fast Schottky switching produce soft, low-loss clipping with no reverse-recovery artifacts. Hobbyist communities on diypedals and freestompboxes forums specifically reference BAT41 diodes for reverb pedals and clipping stages, confirming wide adoption in audio signal paths.
What is the difference between BAT41-TR and BAT85?
The main difference is the reverse voltage rating: the BAT41-TR is rated 100 V while the BAT85 is rated 40 V, according to the manufacturer datasheets. Both are Schottky diodes in similar small-signal axial packages, but the BAT85 trades voltage rating for lower forward voltage. Pedal PCB community measurements show a clipping-level ladder of BAT46, BAT41, BAT42, BAT85, confirming distinct VF characteristics between the family members.
What is the difference between BAT41-TR and BAT42?
The BAT41-TR and BAT42 are both Vishay small-signal Schottky diodes in the DO-35 package, but they differ in ratings and turn-on voltage: the BAT41 is rated 100 V with 450 mV maximum VF, while the BAT42 offers a higher current rating with a slightly different forward voltage characteristic. Community clipping measurements published on the PedalPCB forum place BAT41 and BAT42 at distinctly different clipping levels, so they are not freely interchangeable in tone-sensitive analog circuits.
Is the BAT41-TR pin-compatible with the ST BAT41?
No, they are not drop-in compatible in the same footprint. The Vishay BAT41-TR comes in a through-hole DO-35 glass axial package, whereas the ST BAT41 series is offered in surface-mount SOD-123 or SOD-523 packages, according to the ST datasheet. Electrically both are 100 V small-signal Schottky diodes, but the packages require different PCB land patterns, so substitution requires layout rework rather than direct pin-for-pin replacement.
What is the best drop-in replacement for the BAT41-TR?
The best drop-in replacements are other Vishay BAT41 DO-35 variants, notably the BAT41-E3/TR and the automotive-grade BAT41-V, which share the same DO-204AH axial package and the same 100 V, 100 mA die. The Vishay datasheet also states that an AEC-Q101 qualified version is available on request. No third-party manufacturer offers a widely cross-referenced DO-35 equivalent with identical 100 V / 100 mA Schottky ratings, so staying within the Vishay BAT41 family is the safest substitution path.
Where can I buy the BAT41-TR and how much does it cost?
The BAT41-TR is stocked at major distributors including DigiKey (which ships same-day per its product listing), Mouser, and is price-compared across 10 distributors on Octopart. As of 2026-09-13, unit pricing is typically in the 0.10 to 0.20 USD range at quantity one, dropping to roughly 0.05 USD or less at 1000-piece volumes; check the live XAIPART price tiers for current quotes.
Is the BAT41-TR in stock and what is the lead time?
Yes, according to the DigiKey product listing the BAT41-TR is a stock item that ships today, and Mouser also lists inventory and pricing for the part. Because the device is an active, high-volume commodity Schottky diode, lead times are generally short; however, for large production volumes you should confirm allocation with the distributor before committing the part to a bill of materials.
Where can I download the BAT41-TR datasheet PDF?
The official BAT41 datasheet is available directly from Vishay at https://www.vishay.com/docs/85659/bat41.pdf. This is the authoritative document covering all electrical characteristics, thermal data, and package dimensions of the DO-35 BAT41 series. Mirror copies exist on Mouser and aggregator sites such as AllDatasheet (5-page document), but the manufacturer PDF should always be used as the design reference.
Where do I find the BAT41-TR pinout?
The BAT41-TR has a simple two-terminal axial pinout in the DO-35 package: pin 1 is the anode and pin 2 is the cathode, with the cathode marked by the band at one end of the glass body, as shown in the Vishay datasheet. When installing on a PCB, orient the banded end toward the cathode pad; reversal in protection or rectifier circuits will block current instead of conducting it.
Can the BAT41-TR handle reverse-polarity protection for my circuit?
Yes, the BAT41-TR is well suited to low-current reverse-polarity protection because its 100 V reverse rating provides generous margin above typical supply rails, and its 450 mV forward voltage wastes little headroom in series-protected rails. Keep the continuous current under the 100 mA average rating, and remember that Schottky junctions leak more in reverse at elevated temperature than silicon PN diodes, which matters for battery-powered precision circuits.
What are the key specifications of the BAT41-TR that engineers should know?
Engineers should know five numbers: 100 V repetitive reverse voltage, 100 mA average forward current, 450 mV maximum forward voltage, 750 mA peak surge current, and the DO-204AH (DO-35) glass axial package. Add that the die has a PN junction guard ring for ESD robustness, that switching is extremely fast with negligible reverse recovery, and that an AEC-Q101 automotive-qualified variant can be ordered on request. Source: Vishay BAT41 datasheet and distributor listings.
Hey Google, what can replace a BAT41 diode?
The closest direct replacements are other Vishay BAT41 family parts in the same DO-35 package, such as the BAT41-E3/TR and the automotive BAT41-V. For a surface-mount redesign, the ST BAT41 offers the same 100 V Schottky behavior in SOD-123 or SOD-523, but it is not drop-in for a through-hole footprint. Higher-current or lower-voltage Schottky siblings like BAT46, BAT42, or BAT85 only substitute if your circuit tolerates different forward voltage and reverse ratings.
Is the BAT41-TR AEC-Q101 qualified for automotive use?
The standard BAT41-TR is a general-purpose industrial/commercial part, but according to the Vishay datasheet an AEC-Q101 qualified version of the BAT41 is available with a different part number on request. If your design requires automotive qualification documentation, contact Vishay or your distributor for the qualified ordering code rather than specifying the unqualified BAT41-TR suffix.
What is the difference between BAT41-TR and BAT46?
The BAT41-TR is a 100 V, 100 mA small-signal Schottky, while the BAT46 is a higher-current Schottky (typically 350 mA class) with a 40 V reverse rating. Community measurements on the PedalPCB forum show the BAT46 clips at a lower level than the BAT41, reflecting its lower forward voltage. Therefore the BAT46 suits low-voltage, higher-current tasks, whereas the BAT41-TR suits high-voltage, low-current small-signal duties.
Is the BAT41-TR the same as the 1N4148?
No, they are fundamentally different devices. The BAT41-TR is a Schottky barrier diode with about 450 mV forward voltage and negligible reverse recovery, while the 1N4148 is a fast silicon PN switching diode with roughly 1 V forward voltage and a measurable reverse recovery time. In audio clipping circuits this produces audibly different clipping levels, as documented in diypedal community measurements, and in switching circuits the BAT41 switches faster with lower IR losses.

Engineering reference data for BAT41-TR β€” comparison, design guidance, and compliance information.

Selection Guide

Choose the BAT41-TR when you need a through-hole small-signal Schottky with an unusual 100 V rating at currents up to 100 mA: cases include 24 V industrial input clamping, battery reverse-polarity protection, RF detection, and audio clipping where a 450 mV threshold is desired. Choose the BAT41-E3/TR when only the orderable suffix differs - electrically identical for all practical designs. Choose the BAT41-V when the design must carry AEC-Q100-family automotive documentation (AEC-Q101 for discretes). Choose the BAT85 or BAT46 instead when you need lower forward voltage or higher current and can accept only 40 V reverse rating. If your board is surface-mount, the ST BAT41 in SOD-123 matches the electrical spec but requires a different footprint - it is a redesign replacement, not a drop-in.

Comparison with Alternatives

Parameter This Product BAT41-E3/TR BAT41-V
Package DO-204AH (DO-35) axial DO-204AH (DO-35) - same DO-204AH (DO-35) - same
Brand Vishay General Semiconductor - Diodes Division Vishay Intertechnology Vishay Intertechnology
Repetitive Reverse Voltage (VRRM) 100 V 100 V 100 V
Average Forward Current 100 mA 100 mA 100 mA
Forward Voltage Max 450 mV 450 mV 450 mV
Peak Surge Current (IFSM) 750 mA 750 mA 750 mA
Qualification General purpose (AEC-Q101 version on request) General purpose AEC-Q101 automotive grade
Mounting Type Through Hole Through Hole Through Hole

Key Differentiators

  • Unusual 100 V rating for a low-VF small-signal Schottky (vs BAT85)
  • Automotive-qualified sibling available in same footprint (vs BAT41-V)
  • Fast Schottky switching with no reverse recovery (vs 1N4148)

Design Notes

Do not exceed the 100 mA average forward current or the 750 mA peak surge rating (IFSM). Inrush events from large downstream bulk capacitors can exceed IFSM at power-up even when steady-state current is small; estimated: charging a 100 uF cap from 24 V through 10 ohms gives ~2.4 A initial surge, so add series resistance or a larger diode if bulk capacitance is significant. Also remember Schottky reverse leakage rises steeply with temperature, which can disturb high-impedance bias nodes in precision analog circuits.

In audio clipping applications, the 450 mV forward voltage of the BAT41 produces a distinctly lower clipping threshold than silicon PN diodes like the 1N4148 (approximately 1 V). When blending Schottky and PN clipping paths, the level mismatch changes the harmonic balance, so adjust gain staging rather than assuming identical output levels. In detector circuits, forward-voltage temperature drift (about -2 mV/C per estimate typical for Schottky junctions) causes detection level shift; compensation may be needed in precision measurement designs.

The DO-35 axial package is tolerant of hand soldering and wave soldering, but keep lead-length-induced heating in mind: solder iron contact time should be short and the lead between the solder joint and glass body provides the thermal path. For automated assembly, maintain the package lead pitch per datasheet footprint and support the body to prevent stress cracking of the glass seal during lead bending. Form leads at least 2 mm from the body using proper bending tools, not pliers against the glass.

Compliance Information

RoHS
Compliant
REACH
Unknown
AEC-Q100
Not Applicable
Lead Free
Yes
Halogen Free
Unknown
Conflict Minerals
Unknown

Vishay BAT41 datasheet notes AEC-Q101 qualified version available (part number on request). RoHS status and lead-free/prefix coding per Vishay product page; REACH and halogen details not stated in provided data.

Data verified on: 2026-09-13 β€” data verified and curated by XAIPART's component engineering team

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Related Components & Terms

Vishay Intertechnology Vishay General Semiconductor - Diodes Division BAT41-TR BAT41 BAT41-E3/TR BAT41-V BAT42 BAT46 BAT85 ST BAT41 Schottky barrier diode small-signal diode DO-204AH DO-35 AEC-Q101 RoHS guard ring reverse recovery time forward voltage audio clipping reverse polarity protection RF detection
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